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My Unisys Smoothwall Box

December 2003 update: The Unisys box has been retired, after suffering from frequent spontaneous reboots caused by a failing PSU (with a low 5v rail). It's been replaced with a low profile Dell Optiplex GXi P133.

My Smoothwall box consists of the following hardware:
  • Unisys CWD50001-ZE PC:
         -P100 processor
         -2 x 32Mb RAM
         -2Gb laptop HDD
         -low profile NE ISA NIC
         -3COM 3C900 PCI NIC
         -floppy drive
         -2 serial ports, 1 parallel port
         -PS/2 mouse and keyboard ports
         -manufactured 24 July 1996
  • D-Link DSL-300+ ADSL modem
The Unisys CMD series are a very small footprint PC, with onboard video and network.
A full-size hard drive can be installed, but I chose to install a laptop hard drive, to keep the noise and heat levels down as much as possible.

front view


rear view, showing power, ps/2 keyboard cable (for my status LEDs),
serial modem cable (when I was on dialup), and CAT5 ethernet cable


inside the case
(note that a PCI NIC was added later)

Installation of a laptop HDD requires the use of a laptop HDD adaptor, which I purchased from Jaycar (catalogue no PL0754). It allows you to use a laptop HDD on a normal IDE cable.

laptop HDD adaptor

I've configured the network configuration type to be GREEN + RED, as I use an ADSL modem with an ethernet connection for my Internet connection.

To configure the low profile ISA network card, I used some DOS utilities (44KB download available from here) to configure IRQ of the ISA NIC to be 10, and the I/O to be 0x300.
Smoothwall failed to probe the NIC, but manually specifying the module as ne io=0x300 irq=10 allowed Smoothwall to correctly load the module for the NIC.

Once I moved from dialup to ADSL, I installed a 3COM 3C900 PCI network card into the PCI/ISA slot.
Smoothwall successfully probed and found the card, and used the 3c59x module. However, it defaulted to 10base2 mode (ie, the coax connector), and I had to force it to 10baseT mode by specifying options=0x200 for the module (based on info I found here).

The DLink DSL-300+ modem was very easy to setup, as it has a built-in DHCP server, and includes a PPPoE client. I configured Smoothwall's red interface for DHCP, and plugged the modem in.
Using a browser on my green network, I went to the modem's web interface (http://192.168.0.1), and configured the PPPoE client in the modem, and connected to my ISP.

The PC resides in my server cupboard, and is only shutdown when a reboot is required by a Smoothwall patch, or if there's a nearby thunderstorm causing power fluctuations.


last updated 20 Oct 2004
 
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